Acoustic Panels and Products Thermal Insulation Cost-Effective Unbonded Interior Ceiling Panel Aluminum Composite Honeycomb Panel

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Product Description

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Basic Overview

Model NO.
LFW-01
Material
Aluminum Alloy
Performance
High Intensity
Fire Prevention
Class A
Life Cycle
30 Years+
Sound Insulation
RW 25 dB
Thickness
5mm~30mm (Customizable)
Application
Architecture, Marine, Hygienic Spaces
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Product Description

Aluminum Honeycomb Panel Display
Structure Detail

Aluminum Honeycomb Panel Features:

  • Ultra-light and high-strength: Weight is only 1/5~1/8 of traditional stone, while bending strength is increased by 3~5 times.
  • Flat and non-deformed: The honeycomb core disperses stress and avoids temperature-induced deformation.
  • Easy Processing: Supports cutting, bending, punching, and complex curved designs (radian ≥ R500).
  • Fast Installation: Dry hanging system shortens construction periods by more than 50%.

Environmental & Fire Performance:

  • 100% Recyclable: Sustainable aluminum panels and cores.
  • Low-Energy Production: 70% energy-saving compared to mining natural stone.
  • Class A Fire Resistance: Non-combustible material with a melting point of 660℃.
  • Non-Toxic: Zero formaldehyde release and extremely low smoke density.
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Technical Specification

Conventional Thickness 5mm~30mm (total thickness), customizable Panel Options Natural stone (3-5mm) / Aluminum / Ceramic
Temperature Range -50℃ to +150℃ Standard Size 1200*2400mm (Max length up to 10000mm)
Packaging Export standard plywood boxes Productive Capacity 100,000 m2/year
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Engineering & Manufacturing Excellence

Manufacturing Facility

Leveraging over 10 years of specialized expertise in advanced honeycomb composite panels, we deliver precision-engineered solutions for architectural facades, interior systems, and industrial applications worldwide. Our 15,000m² production base is equipped with automated cutting lines, CNC routers, and vacuum hot-press bonding systems.

Our panels empower iconic projects across architecture (curtain walls, ceilings), transportation (high-speed train interiors, marine bulkheads), and specialized spaces like hospitals and cleanrooms.

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Production Process

Process Workflow
  • 1. Raw Material Preparation: AA3003/AA5052 aluminum coils and foil expanded to target cell sizes.
  • 2. Face Sheet Pre-Treatment: Chemical conversion and PVDF coating cured at 230℃.
  • 3. Core Stabilization: Resin impregnation and density control (40-100kg/m³).
  • 4. Composite Bonding: Vacuum hot-pressing at 0.8-1.2MPa for maximum bond strength.
  • 5. Post-Processing: CNC waterjet cutting and edge sealing with high accuracy.
  • 6. Quality Control: Peel tests (≥7N/mm) and salt spray resistance (>4000h).
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Packing & Delivery

Export Packing

Products are carefully packed in reinforced plywood boxes to ensure safety during international transit. Standard modules are secured with protective films and buffers to prevent surface scratches.

Frequently Asked Questions

What are the main advantages over solid stone?
It reduces weight by up to 80% while increasing bending strength by 3-5 times, making it safer for skyscrapers and easier to install.
Is the material fireproof?
Yes, it is a Class A non-combustible material compliant with GB 8624 and ASTM E84 standards, with a melting point of 660℃.
What is the expected service life?
The panels are designed for longevity, offering a lifecycle of over 30 years for outdoor curtain walls and 25+ years for indoor applications.
Can the size and thickness be customized?
Absolutely. We support thicknesses from 5mm to 30mm and can produce panels with lengths up to 10,000mm.
How does it perform in terms of insulation?
The honeycomb structure provides excellent sound insulation (RW 25 dB) and significant thermal insulation properties.
Is the production process eco-friendly?
Yes, the panels are 100% recyclable, use VOC-free adhesives, and the manufacturing process saves 70% energy compared to natural stone mining.

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